How to play (light): Keep the main packaging lines running (toggle ON, clear JAM). Hit Changeover when “Next” is scheduled.
If a tumbler’s main packaging is fully down, the tumbler stops and flow diverts to the other tumbler at 2× (the other tumbler’s Overflow line auto-runs to pick up the extra).
If both tumblers are down, the Cooker auto-stops and logs downtime.
Truck / Clock + Demand Mix
Waiting
Truck / Clock
10:00
Truck waits until all SKUs hit 100%. Then it loads & departs.
🚚
Overall Fill: 0%
Carrier confidence
Yellow
Based on downtime + changeovers + overflow usage (rolling).
Demand mix (6 SKUs)
Progress per SKU (truck requires all at 100%).
Overflow line only runs when the other tumbler is down (pickup capacity).
KPIs + Downtime
Stopped
Throughput
0
units / min
Changeovers
0
planned setups
Cooker downtime
0:00
no tumbler available
Tumbler downtime
0:00
changeover / packaging down
Trucks out
0
completed shipments
Avg fill per truck
—
mean of completion
Revenue total
$0
shipped × $/unit
Downtime cost
$0
DT seconds × $/sec
Avg time / truck
—
per completed truck
Overflow turns
0
auto pickup events
Packaging DT (sum, JAM only): 0:00 • Production economics: —
🧂 Raw Sugar
Feeding
Feed rate—
Visual cue: dots move when sugar is feeding into the cooker.
🔥 Cooker / Boiler
Idle
Buffer level (cooked candy ready to feed tumblers).